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Spray coolers

Time: 2021-04-09


Closed-cycle spray cooler is a system which enables the collection of spherical particles by making the spray of fine particles (solid material heated above the melting point) cooled rapidly by cool air. Also, by mixing one material as core into melted material we can create microcapsules.




Process of spray cooling

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Features

1.Spherical product appearance

A)Uniform particles

B)Sharp PSD (particle size diameter)

C)No dust & dust flying

D)  No oxidize & Discolor

2. Excellent flowability, superior mechanical strength and less handling damage.

A)Easier to achieve continuity, automation and labor reduction in feeding, batching, mixing, measuring and packaging.

B)Improve the solubility

C)Better work conditions

3.Easy Operation and Best for continuous granulation in large amounts

4.Possibility of automatic operation by the collocation of front and following process

5.A closed & negative pressure nitrogen system to ensure the safe operation of the whole system in consideration of the flammability and dust explosion of products.



Applications

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Composition of closed-cycle spray cooler


Atomizer: Nozzle

Counter current

Atomizer: Disc

Co-current

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Features of different atomizers used on Spray Cooler

Atomizer

Medium

particle size

RPM/

Pressure

Viscosity

PSD

Chamber

diameter

Chamber

height

Rotary disc

50~200μ

4,000~

20,000rpm

1x10-2   ~20Pa·s

Sharp

Large

Low

Pressure

nozzle

100~600μ

0.5~3MPa

1x10-2   ~1Pa·s

Broad

Medium

Medium

Dripping

nozzle

600~2,000μ

<0.2MPa

1x10-3   ~1x10-1Pa·s

Sharp

Small

Tall

Air-assisted pressure 

nozzle

30~500μ

<3MPa

1x10-2   ~1.5Pa·s

Medium

Meduim

Medium


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